This is fairly normal behaviour with ClothRay. It happens because the two 
surfaces are almost coincident. I think it is explained somewhere in the 
docs, or I remember this from earlier comments. What you should do is to 
scale up a tiny bit the final cloth so that it covers nicely the sphere. 
Alternatively, you can start by scaling up a tiny bit the sphere before 
processing and use the resulting cloth over your original sphere. Very small 
amounts will be enough.

Thomas

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