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From: Cousin Ricky
Subject: Re: My CNC router design
Date: 8 Mar 2009 00:24:45
Message: <op.uqgjzite6b35ac@your-727a0a4e7c.vipowernet.net>
On Sat, 07 Mar 2009 14:26:10 -0400, Jim Henderson <nos### [at] nospamcom>  
wrote:

> On Sat, 07 Mar 2009 10:45:14 +0000, Rarius wrote:
>
>> It came through OK for me.
>
> It did here as well, but your post was a mix of plain text and HTML,
> that's probably why clipka had problems with it.

It doesn't come through on the Web interface, though it works fine on my  
Web browser's integrated news reader.

I noticed that your news poster, "MSHTML" (I wonder who that is?), makes  
copious use of the <font> element.  <font> was officially declared  
unseemly at least 10 years ago, and no less that Micro$oft explained part  
of the problem in a brilliant article:

    http://www.microsoft.com/typography/web/designer/face7.htm

I love large corporations that practice what they preach.  Good thing that  
Web browsers are maintaining, uh... (subtracts in head), 19 years of  
backwards compatibility, and keep tabs on each other so that, say, Opera  
knows how MSHTML formats its attachments.  Alas, povray.org's software  
doesn't.  (Just continue using plain text and avoid the whole mess.)


-- 
<Insert witty .sig here>


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From: Jim Henderson
Subject: Re: My CNC router design
Date: 8 Mar 2009 00:40:02
Message: <49b35a32$1@news.povray.org>
On Sun, 08 Mar 2009 01:24:44 -0400, Cousin Ricky wrote:

> On Sat, 07 Mar 2009 14:26:10 -0400, Jim Henderson <nos### [at] nospamcom>
> wrote:
> 
>> On Sat, 07 Mar 2009 10:45:14 +0000, Rarius wrote:
>>
>>> It came through OK for me.
>>
>> It did here as well, but your post was a mix of plain text and HTML,
>> that's probably why clipka had problems with it.
> 
> It doesn't come through on the Web interface, though it works fine on my
> Web browser's integrated news reader.
> 
> I noticed that your news poster, "MSHTML" (I wonder who that is?), makes

X-Newsreader: Microsoft Outlook Express 6.00.2900.5512

:-)

Jim


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From: Rarius
Subject: Re: My CNC router design
Date: 8 Mar 2009 06:01:24
Message: <49b39774$1@news.povray.org>
> X-Newsreader: Microsoft Outlook Express 6.00.2900.5512

Yes I do use Outlook Express for accessing Usenet newsgroups.

I apologise to everyone who had difficulty reading my original post. I 
accidentaly had HTML turned on for news posting. I have rectified this and 
should now be posting in plain text.

Rarius


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From: Rarius
Subject: Re: My CNC router design
Date: 8 Mar 2009 06:14:12
Message: <49b39a74@news.povray.org>
Here is a plain text post with a updated image of my CNC design.

Rarius


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Attachments:
Download '3AxisRouter3.png' (196 KB)

Preview of image '3AxisRouter3.png'
3AxisRouter3.png


 

From: Rarius
Subject: Re: My CNC router design
Date: 8 Mar 2009 06:21:52
Message: <49b39c40@news.povray.org>
> As always when designing such machinery, 'success lies in the 
> details'--the
> proper bearings, the elimination of mechanical backlash, etc.  I'm curious 
> as
> to what type of threaded drive shafts you plan on using?

The drive spindles are 12mm trapezoidal with a 3mm pitch 
(http://www.worldofcnc.com/products.asp?recnumber=61) running in bronze nuts 
(http://www.worldofcnc.com/products.asp?recnumber=47). The rails are 12mm, 
16mm and 20mm ground shafts 
(http://www.worldofcnc.com/products.asp?recnumber=14) running through linear 
bearings (http://www.worldofcnc.com/products.asp?recnumber=16).

I bought a job lot from eBay. It included four spindles, three pairs of 



> Something to be aware of (and this is from my own personal experience) is 
> that
> using *multiple* threaded shafts to drive a single axis can create 
> problems and
> headaches in trying to get things to work reliably (not insurmountable 
> ones, of
> course)-- the shafts need to be as parallel as is humanly possible--in two
> axes--so the moving platform doesn't 'lock up' at some point. Perhaps 
> you've
> taken that into account already.

You make a good point. Originally I was going to drive the two Z axis 
spindles with two stepper motors. By tying the two Z axis drives together 
with the toothed drive belt I don't beleive that I should have any problems 
such as you describe.

I have changed the system from driving the spindles so that the spindles are 
now locked in position and the nuts are rotated around them, thus pulling 
themselves along the spindle. This should remove any problems from the 
spindles wobbling as they turn and also removes the need for bearings at 
both ends!

I think the problem of "racking" on the X axis is more of a worry. Although 
not shown on the image I have decided to add a cable system like that used 
on large draftsmans drawing boards to stop any rotational movement as the 
carriage moves backwards and forwards along the X axis.

Rarius


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From: clipka
Subject: Re: My CNC router design
Date: 8 Mar 2009 07:30:00
Message: <web.49b3aba14b56cbe3a745f7570@news.povray.org>
"Rarius" <rar### [at] rariuscouk> wrote:
> Here is a plain text post with a updated image of my CNC design.
>
> Rarius

Hey, someone stole the drilling tool!

Attachment worked fine this time, thanks.


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From: Kenneth
Subject: Re: My CNC router design
Date: 8 Mar 2009 07:40:00
Message: <web.49b3adf34b56cbe3f50167bc0@news.povray.org>
"Rarius" <rar### [at] rariuscouk> wrote:

>
> The drive spindles are 12mm trapezoidal with a 3mm pitch
> running in bronze nuts. The rails are 12mm, 16mm and 20mm ground shafts
> running through linear bearings.

Some nice components! Especially the linear bearings with the recirculating
balls. I'm not familiar with 'trapezoidal' threads; from the photo at the
website, they look kind of like 'Acme' threads here in the 'States.
>
> I bought a job lot from eBay. It included four spindles, three pairs of



You lucky guy!! I'm jealous.

Ken W.


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From: CShake
Subject: Re: My CNC router design
Date: 8 Mar 2009 12:49:26
Message: <49b3f716$1@news.povray.org>
Rarius wrote:
> I think the problem of "racking" on the X axis is more of a worry. Although 
> not shown on the image I have decided to add a cable system like that used 
> on large draftsmans drawing boards to stop any rotational movement as the 
> carriage moves backwards and forwards along the X axis.
> 
> Rarius 

Yeah, that could be an issue. Since you've got two sliding rails and a 
third driving rail, your system is kinematically over constrained, so 
any racking between the two sides would put a lot more frictional load 
on the drive motor, possibly causing harm. This can be helped by doing 
what you said with extra cables, or another workaround is using thinner 
bearings spaced farther apart, instead of a single long sleeve bearing. 
That way any rotation can move the individual bearing races a little bit 
out of alignment, instead of putting a huge torque side load on each end 
of a long bearing.

How are you keeping z vertical? If x is the first motor, I'm slightly 
worried about it bending around y, especially if you have a large load 
on the cutter - it could bend against the long thin rails.

Another thing - the timing belt pulleys on the z axis aren't centered on 
the threaded rods?

-cshake


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From: Rarius
Subject: Re: My CNC router design
Date: 8 Mar 2009 15:53:43
Message: <49b42247$1@news.povray.org>
"CShake" <cshake+pov### [at] gmailcom> wrote in message 
news:49b3f716$1@news.povray.org...
> Rarius wrote:
>> I think the problem of "racking" on the X axis is more of a worry. 
>> Although not shown on the image I have decided to add a cable system like 
>> that used on large draftsmans drawing boards to stop any rotational 
>> movement as the carriage moves backwards and forwards along the X axis.
>>
>> Rarius
>
> Yeah, that could be an issue. Since you've got two sliding rails and a 
> third driving rail, your system is kinematically over constrained, so any 
> racking between the two sides would put a lot more frictional load on the 
> drive motor, possibly causing harm. This can be helped by doing what you 
> said with extra cables, or another workaround is using thinner bearings 
> spaced farther apart, instead of a single long sleeve bearing. That way 
> any rotation can move the individual bearing races a little bit out of 
> alignment, instead of putting a huge torque side load on each end of a 
> long bearing.

I would have liked to move the X bearings further apart, but that quickly 
starts to eat into the available work area. If I had been buying the rails 
new I would have bought much longer ones, but as I bought them second hand I 
am stuck with what I have.

> How are you keeping z vertical? If x is the first motor, I'm slightly 
> worried about it bending around y, especially if you have a large load on 
> the cutter - it could bend against the long thin rails.

Just to clarify: In my design, the X and Y  lie in the horizontal plane. X 
is the front/back axis, with the motor on the far right. Y is the side to 
side axis and Z is the up/down axis.

The Z axis is held vertical by the two vertical  rods that drop through two 
pairs of linear bearings. I agree that three would be better but I'll see if 
the two can cope. I can always rebuild later.  It is lifted by the two 
vertical spindles that are both driven by the stepper motor.

The sideways force on the router bit should be reasonably small as I will be 
using small bits and low feedrates.

> Another thing - the timing belt pulleys on the z axis aren't centered on 
> the threaded rods?

Thanks for pointing that out. A typo crept into the script during an edit 
lat last night! Fixed now.

Rarius


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From: Alain
Subject: Re: My CNC router design
Date: 9 Mar 2009 22:40:12
Message: <49b5d30c@news.povray.org>
Cousin Ricky nous illumina en ce 2009-03-08 00:24 -->

> I love large corporations that practice what they preach.  Good thing 
> that Web browsers are maintaining, uh... (subtracts in head), 19 years 
> of backwards compatibility, and keep tabs on each other so that, say, 
> Opera knows how MSHTML formats its attachments.  Alas, povray.org's 
> software doesn't.  (Just continue using plain text and avoid the whole 
> mess.)
> 
> 
MSHTML makes me think of MicroSoftHTML, or a microsoft propriatary extention 
over the HTML specification.
Well, not even compatible with IE7 here...

-- 
Alain
-------------------------------------------------
If you're ever about to be mugged by a couple of clowns, don't hesitate - go for 
the juggler.


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